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The product is made by technologies, some of which are developed on our own while others are learned from other famous brands.In the fields like Pharmaceutical Equipment & Machinery, our product is widely used for its versatility and guaranteed quality. We manufacture it in a variety of color and styles. In the future, Shanghai IVEN Pharmatech Engineering Co., Ltd will always adhere to the business philosophy of "people-oriented, innovative development", based on excellent quality, driven by technological innovation, committed to high-quality products, high-level technology and high-efficiency operations, and promotes the company The economy develops soundly and rapidly.

ConditionNewWarranty1 Year
After-sales ServiceField Installation, Commissioning and TrainingTransport PackageWooden Case
Specification9620.00cm * 2540.00cm * 2330.00cmTrademarkIVEN
OriginChinaProduction CapacityCustomized

Product Description

Pharmaceutical Vial Turn-key Plant 

 

IVEN Pharmatech is the pioneer supplier of turnkey plants that provides integrated engineering solution for worldwide pharmaceutical factory such as IV solution, vaccine, oncology etc., in compliance with EU GMP, US FDA cGMP, PICS, and WHO GMP.

We provide the most reasonable project design, the high quality equipment and the customized service to different pharmaceutical and medical factories from A to Z for Non-PVC soft bag IV solution, PP bottle IV solution, Glass vial IV solution, Injectable Vial & Ampoule, Syrup, Tablets & Capsules, Vacuum blood collection tube etc.

Pharmaceutical Vial Turn-Key Plant
What does IVEN Injectable oncology vial turnkey plant include:

Pharmaceutical Vial Turn-Key PlantPharmaceutical Vial Turn-Key Plant

Core description

IVEN's integrated engineering solutions for pharmaceutical injectable oncology vial factory include the clean room, auto-control and monitoring system, pharmaceutical water treatment system, solution preparing and distribution system, vial washing - sterilizing and depyrogenation - filling - stoppering - capping - external washing, freeze drying system, Isolation system, packing system, automatic logistics system, quality control system, central laboratory and etc. Focused on customers' individual requirements, IVEN customizes engineering solutions meticulously for users on:

*Pre-engineering consulting service
*Production process selection
*Equipment model selection and customization
*Installation and commissioning
*Validation of the equipment and process
*Production technology transferring
*Hard and soft documentation
*Training for skilled workers and so on.
 

Product operation steps

 

1.Injectable oncology vial washing - sterilizing and depyrogenation - filling - stoppering - capping - external washing production line:

This line is used to produce injectable oncology vials, which consists of 5 machines: Full Servo Driven Vertical Ultrasonic Washing Machine, Hot Air Circulation Sterilizing & Depyrogenation Tunnel, Full Servo Driven Vial Filling-Stoppering Machine, Vial Capping Machine and External Washing Machine.

After filling, it will go to semi-stoppering and ready for freeze drying, then move to capping machine, after that, it will go to external washing machine. We adopt online weighing system for filling machine, the unqualified products will be rejected automatically.
Pharmaceutical Vial Turn-Key PlantPharmaceutical Vial Turn-Key PlantPharmaceutical Vial Turn-Key Plant

2.Freeze dryer and auto loading and unloading system:

For lyophilized products, after filling and semi-stoppering, it will be conveyed to freeze dryer (Lyophilizer) automatically through auto loading system, after lyophilized, it will be conveyed to capping machine by auto unloading system.
Pharmaceutical Vial Turn-Key PlantPharmaceutical Vial Turn-Key Plant
Pharmaceutical Vial Turn-Key Plant

3.Isolation system :

As oncology is toxic product, we can equip with isolator to keep the safety of operators from the products, to make sure the production process is fully protected under isolation system.

Brief Introduction
1.Operator is completely separated from key sterile production area.
2.A level internal production area. C/D level external clean room.
3.Only can open the isolator after system shutdown, authentication is necessary for reboot.
4.Customize HPVS for internal sterilization.
5.Sealed circulation system.
6.Adopt HEPA air inletting, membrane can both protect uniform air flow and the filter.
7.Seamless internal structure, rounding design.
8.Adopt inflatable seal for both open door and glove windows.
9.For toxic products, use bag-in-bag-out design.

Other Functions
1.CIP/SIP system (SIP by VHP).
2.Particle Counter Online Monitoring.
3.Airborne Viable Particle Sampler.
4.Vaporized Hydrogen Dioxide Generator.
5.Leak Detector of Glove.
6.Anemometer.
7.H/T Sensor.
8.ATEX Rating.
9.Equinox Sterility Test Module.
10.Air Sampling Device.
11.Bag-in-bag-out Filter Changing Housing.

Pharmaceutical Vial Turn-Key Plant

4.Packing system:

It can finish injectable vial oncology automatic light inspection, leakage inspection, labeling, blister with primary carton packing, and shipping carton packing.
We can equip with automatic shipping carton opening, instruction manual and certificate inserting, carton packing, carton sealing, labeling, data tracing system, and auto rejection system, which can reject the cartons with wrong weight, or the ones with unqualified label.

Pharmaceutical Vial Turn-Key Plant
Pharmaceutical Vial Turn-Key Plant

5.Pharmaceutical water treatment:

It includes purified water treatment (2RO+EDI), water distiller (WFI), and pure steam generator. PW tank and WFI tank is included as well.

IVEN profession and experience can help you finish whole IV solution turnkey plant in the shortest time and avoid all kinds of potential risks:
Pharmaceutical Vial Turn-Key Plant
Pharmaceutical Vial Turn-Key Plant

7.Clean room & HVAC:

It includes clean room wall panels, ceiling panels, windows, doors, flooring, lighting, air handling unit, HEPA filters, air ducts, alarming, auto control system etc. To keep the injectable vial oncology production process protected under Class C + Isolator environment.

Pharmaceutical Vial Turn-Key Plant
Pharmaceutical Vial Turn-Key Plant
 

8.Black utility

It includes air compressor system and boiler system to supply necessary compressed air and steam for injectable vial oncology production.

Pharmaceutical Vial Turn-Key Plant

9.Laboratory:

It includes all kinds of lab testing instruments, and lab furniture to test injectable vial oncology samples and raw material, such as stability chamber, HPLC, atomic absorption, ultraviolet spectrometer, fourier transform infrared spectrometer  etc.

Pharmaceutical Vial Turn-Key Plant

10.Distribution & pipeline system:

It includes all kinds of process pipeline and industrial pipeline needed in injectable vial oncology turnkey plant, such as purified water, injection water, pure steam, cooling water, chilled water, compressed air, industrial steam etc.

Pharmaceutical Vial Turn-Key Plant

Advantages:

IVEN have a very professional technical and engineering team, our onsite training and after-sales support can give long term technical assurance for your injectable vial oncology turnkey plant:
Pharmaceutical Vial Turn-Key Plant

IVEN Full range of documentation can help you get GMP & FDA certificate for your IV fluid plant easily(Including IQ / OQ / PQ / DQ / FAT / SAT etc both in English and Chinese version):

Pharmaceutical Vial Turn-Key PlantIVEN profession and experience can help you finish whole IV solution turnkey plant in the shortest time and avoid all kinds of potential risks:
Pharmaceutical Vial Turn-Key Plant

IVEN oversea pharmaceutical turnkey plants customers:

Pharmaceutical Vial Turn-Key Plant

Meanwhile, we helped our customers to built 20+ pharmaceutical and medical turnkey plants in Russia, Uzbekistan, Tajikistan, Indonesia, Thailand, Saudi, Iraq, Nigeria, Uganda, Tanzania, Ethiopia, Myanmar etc, mainly for IV solution, injectable vials and ampoules. All these projects won our customers and their government high comments.

We also exported our IV solution production line to Germany.
Pharmaceutical Vial Turn-Key Plant

 

Capacity range of IVEN injectable oncology vial turnkey plant:
Pharmaceutical Vial Turn-Key Plant

 
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