Granulation Systems
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With strong ability of product research and development, Shanghai IVEN Pharmatech Engineering Co., Ltd ensures new products are launched on a regular basis. Our new product Energy-Efficient Dry Granulator with Low Power Consumption and High Output Capacity is a totally new series and has different features. After the Energy-Efficient Dry Granulator with Low Power Consumption and High Output Capacity was launched, we received good feedback, and our customers believed that this type of product could meet their own needs. Shanghai IVEN Pharmatech Engineering Co., Ltd have long desired to become one of the most influential enterprises in the industry. At present, we are busy improving our capabilities in product manufacturing, and gathering talents especially technical talents to develop our own core technologies.

ConditionNewProduction Capacity (Kg/Batch)15/30--300/500
Dimension(L*W*H)1.5*1.3*5m--3.5*3.5*10mVessel Volume(L)45-1530
Fan Power(Kw)7.5-75Electric Heating Power(Kw)30-120
Steam Consumption(Kg/H)180-677Weight of Mian Machine(Kg)800-3500
Transport PackageStandard Export PackageSpecification3.2 x2.5 x2.5M
TrademarkIVENOriginChina
Production CapacityCustomized

Product Description

Energy-efficient wet granulator with low power consumption and high output capacity

Dry Granulating Machine (roller compactor )adopts continuous feeding and discharging. integrates the extrusion, crushing and granulating functions, directly makes powder into granules. It is especially suitable for granulation of materials which are wet, hot, easily broken down or agglomerated. It has been widely used in pharmaceutical, food. chemical and other industries. In the pharmaceutical industry. granules made by the roller compactor can be directly pressed into tablets or filled into capsules.

Energy-Efficient Dry Granulator with Low Power Consumption and High Output Capacity
Energy-Efficient Dry Granulator with Low Power Consumption and High Output Capacity
 
Energy-Efficient Dry Granulator with Low Power Consumption and High Output Capacity
Application
During the granulation process, the dosed and mixed dry powder materials are fed into the upper hopper by the special feeder (pneumatic or mechanical) and conveyed to the pressure chamber by the spiral conveyor. The two high pressure extrusion wheels press the materials into high pressure density discs, which are cut into small pieces by the cutting system and made into granules of the desired size by the two-stage granule sizing system, thus completing the granulation process.

 
 
Work principle
The IVEN roller compactor mainly consists of the following parts: material feeding system, directional material feeding system, extrusion system, crushing system, water cooling system, granule sizing system and hydraulic system, crushing system, front cover system, water cooling system, granule sizing system, hydraulic system, machine body combination, cover plate combination and rotating screen system (not for partition installation).

 
Energy-Efficient Dry Granulator with Low Power Consumption and High Output Capacity


 
Energy-Efficient Dry Granulator with Low Power Consumption and High Output Capacity
Features
The whole machine is designed in two main parts, such as the machine body inside and the working part outside the control panel. All driving parts and are located inside the machine. The working part in contact with the material is placed outside the control panel. The centre part is isolated by multiple seals. The working part works in a completely closed state, and all parts in contact with materials are convenient to assemble, disassemble and clean, in this way, it effectively prevents dust leakage, reduces the possibility of contamination and reduces the cleaning area, fully meeting GMP requirements for pharmaceutical production. 
 
1. 3 functions in one unit: compaction, crushing and grinding.
 2.Simplified process for obtaining highly stable granules. No water or other liquid is added and no drying is required, eliminating the loss of active ingredients through decomposition.
3.Water-cooled pressure rollers;
4.Overall modular design, compact structure, better space utilization;
5.The power section is separated from the work section to prevent cross-contamination;
6.Horizontal feeding structure, exposed installation of the extrusion system, easy to clean and maintain;
7.Complies with GMP requirements

 
Energy-Efficient Dry Granulator with Low Power Consumption and High Output Capacity
 
Energy-Efficient Dry Granulator with Low Power Consumption and High Output Capacity
Conditions of Use
1.It is unstable to water and solvents, and can easily cause deterioration in the hot and humid environment.
2.Material mesh number: >60 mesh natural and mixed powder materials.
3.The relative humidity is less than 80%, the room temperature is less than 35ºC, and the working environment is clean.
 
 

Main technical parameters

Item/ ModelLG-5LG-15LG-50LG-100LG-200
 Feeding motor power(kw)0.370.550.752.24
 Extruding motor power(kw)0.550.751.535.5
 Granulating motor power(kw)0.370.370.551.11.5
 Oil pump motor power(kw)0.550.550.550.550.55
 Water cooler power(kw)2.22.22.22.22.2
 Production capacity(kg/h)51550100200
 Weight(kg)50070090011002000

 

 
Company Profile

 


ABOUT US
Energy-Efficient Dry Granulator with Low Power Consumption and High Output CapacityEnergy-Efficient Dry Granulator with Low Power Consumption and High Output CapacityEnergy-Efficient Dry Granulator with Low Power Consumption and High Output CapacityEnergy-Efficient Dry Granulator with Low Power Consumption and High Output Capacity
Energy-Efficient Dry Granulator with Low Power Consumption and High Output CapacityEnergy-Efficient Dry Granulator with Low Power Consumption and High Output Capacity
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